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Created with Pixso. Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering

Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering

ブランド名: ZMSH
モデル番号: ルビー色軸受け
MOQ: 500
価格: by case
配達時間: 2-4weeks
支払条件: T/T
詳細情報
起源の場所:
中国
証明:
rohs
サイズ:
カスタマイズされた
材料:
Al2O3 シングルクリスタル
内径:
0.05mm-3mm
許容範囲:
±0.001mm
表面粗さ:
RA≤0.01μm
アプリケーション:
航空宇宙と防衛、医療機器
パッケージの詳細:
100グレードのクリーニングルームのパッケージ
製品の説明

Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering

Product Overview & Core Technology

Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering 0

Figure 1. High-Precision Al₂O₃ Crystal Components

The Fusion of Traditional Craftsmanship and Modern Material Science

Ruby bearings represent a timeless engineering solution, adapting heritage precision techniques for contemporary industrial applications. The fundamental component is Synthetic Monocrystalline Aluminum Oxide (Al₂O₃). These crystals are cultivated using the Verneuil flame-fusion process to ensure flawless ingot formation. Subsequently, the raw crystals undergo a sequence of high-precision fabrication steps, including orientation-specific cutting, micron-level grinding, and optical-grade polishing.

Material Composition & Attributes:
We utilize ultra-pure α-Al₂O₃ single crystals. This material is renowned for its near-diamond hardness (Mohs 9.0), resulting in exceptional resistance to abrasive wear. Furthermore, it offers a negligible friction coefficient and superior chemical inertness against corrosive elements.

Structural Configuration:
Unlike conventional ball bearings, ruby jewels are typically fashioned as sliding contact bearings. Common geometries include Ring Jewels (Through-hole), Cup Jewels, and V-Notch Jewels. These are frequently mounted into brass, steel, or aluminum housings to create a robust, ready-to-install assembly.

Evolution of Utility:
Originally developed for the horological industry to support balance wheels and escapement levers in mechanical timepieces, this technology has evolved. Today, it serves as the backbone for micro-precision instrumentation where longevity, accuracy, and minimal friction are non-negotiable.

Technical Specifications Matrix

Parameter Technical Definition Standard Range Functional Impact
Bore ID (Inner Dia.) Primary dimension for shaft insertion. 0.05 mm – 3.00 mm Determines the clearance gap; vital for minimizing runout.
ID Tolerance Machining precision limit. ±0.001 mm Guarantees a consistent, vibration-free fit.
Outer Dia. (OD) External housing dimension. 0.8 mm – 10.0 mm Critical for interference fits (press-fitting).
Roundness Circular geometry perfection. < 0.5 μm Prevents elliptical rotation and uneven wear.
Surface Finish (Ra) Micro-topography smoothness. Ra ≤ 0.01 μm Directly dictates friction levels and lifespan.
Crystal Grade Optical & structural purity. VVS / Prime Ensures high tensile strength without internal stress.

Key Performance Characteristics

The operational advantages of our ruby bearings are derived from the intrinsic physics of synthetic sapphire:

1. Unmatched Hardness & Durability:
With a Mohs rating of 9, these components are virtually immune to scratching. They maintain geometric fidelity even after millions of rotational cycles against steel pivots.
2. Frictionless Operation:
The combination of atomic-level polishing and material density ensures ultra-low starting torque, maximizing energy efficiency in sensitive devices.
3. Chemical Immunity:
Ruby is insoluble in water and resists attack from most industrial acids and alkalis, preventing rust and degradation in harsh environments.
4. Thermal Resilience:
Capable of withstanding temperatures up to 2050°C with minimal thermal expansion, ensuring stability in extreme heat.
5. High Compressive Strength:
Excellent load-bearing capacity without deformation, providing rigid support for high-speed shafts.
Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering 1

Industry Applications

1. Metering & Gauges

Standard in electricity meters, fluid flow sensors, and pressure gauges where low friction enables high measurement sensitivity.

2. Precision Horology

The "Jewels" in mechanical watches. Essential for reducing friction in the escapement and balance wheel assembly.

3. Aerospace Systems

Critical for the stability of gyroscopes, inertial guidance units, and optical targeting systems in defense applications.

4. Medical Technology

Used in blood analyzers and surgical tools due to their biocompatibility and ability to withstand sterilization.

5. Semiconductor Fab

Provides non-magnetic, dust-free support for wafer handling robotics and lithography stages.

6. Metrology Equipment

Key components in CMM probes, dial indicators, and laser alignment tools.

Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering 2

Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering 3

Synthetic Ruby Jewel Bearings: Al₂O₃ Single Crystal for Precision Metering 4

Frequently Asked Questions

Q1: Is the material natural ruby or synthetic?

A: We strictly use Synthetic Sapphire (Al₂O₃). While chemically identical to natural gems, lab-grown crystals offer superior structural purity and consistent hardness required for industrial precision.

Q2: How do jewel bearings improve instrument life?

A: By providing a surface harder than steel with a mirror finish, they drastically minimize friction. This prevents the "pivotal wear" that typically causes instruments to lose accuracy over time.

Q3: Can these replace stainless steel bearings?

A: Yes. In applications requiring zero corrosion, non-magnetic properties, and lubrication-free operation, ruby bearings are vastly superior to steel alternatives.

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